Saturday, December 10, 2016

Another pour to close out the year


Dreams of grandeur! We all have them but this one is especially grand. While island old timers put this at having zero chance, I am secretly hoping for the pool! As the plans show in the link below they hit all the right notes getting daydreamer hopes up. Back of the envelope realists know right away someone is hitting the bong. We shall see. Check out the link, it's worth it in case you ever have to do some development p.r.




Back to my dreams of grandeur. The roofless storeroom with the exposed notch for the mid point support beam. A solution provided by Fitz, a local builder. I happened to run into him at the Marketplace in Cruz Bay and mentioned my concerns, how much weight can a 12x16 slab withstand etc. The whole exercise was to try and avoid any support columns inside the room. Being a pro, it took him all of five minutes to tell me. A concrete beam across the middle packed with #5 rebar and stirrups. Duh.


Finally, a job where I could drive up and just drop the supplies off. It only took almost ten years!


The slab divided into two 8x12 areas with the future support beam framed in down the center. Each panel is numbered. They simply lay on top of the framing underneath. I expect to take them up while waiting for the concrete otherwise they could suffer from the elements. After numbering them I quickly realized I can't take them up. The rebar goes on top! Another duh.

After the pour, I'll remove the supports from below and in a perfect world the plywood will drop down revealing the underside of the slab. Clearly, I live in a fantasy world. The divider planks you see are 6x6 also notched into the storeroom walls and the future support beam. Besides giving it an old time look they actually are providing significant support. Until I ran into Fitz I had planned on running them all the way across the room in the same direction of the now created concrete beam. In doing some research, however, my problem started when I found out 4x4, 6x6's etc were not very strong laterally. Their strength comes as posts.


Same view as above but with the bumper wall constructed. Just enough to keep a vehicle from going over. There will be a two-foot railing bringing everything up to 36". I just didn't want more concrete which would have been easier but at a certain point enough is enough visually speaking.


When completed, this will be the parking area for two vehicles. No small luxury here on island. In fact, there is space for four when it's party time.


The view from below with the future concrete beam to the right. The larger beams running perpendicular are the 6x6's with 2x4's framing out each individual panel. As I said, if my plan works, I'll remove the screwed in 2x4's and the plywood panels will drop from the ceiling leaving behind just the 6x6's. Add a little "aging" and I'll pretend the room is a hundred years old.  ;~)


Temporary roof. Monster rains are ruining everything. While the lumber is all treated and can withstand the elements, the plywood is not. Major problems could ensue if these rains don't stop. Rot.


Mighty Mouse with a small load of lumber and rebar. Busted. We are sitting at the bar at Aqua Bistro.

In the continuing episodes of a sunny place for shady people, the latest.





It comes in threes. My stereo died from the ants, my replacement radio/cd player in the truck died along with my microwave. The Bluetooth speaker delivered by Amazon works with my phone. You would be surprised how old three thousand songs get. I miss my dead ipod with 15,000.


The flooding starts. Relentless rains approaching over 20" this past month or so saturate the parking area above leaking through the old cold seam in the retaining wall which doubles as my back wall in the shack. When it gets going it floods the room even overpowering the holes I drilled in the floor years ago. Yes, the ceiling leaks also but not over the bed so I have learned to live with it. Everything is strategically placed so the damage is doable. It got so bad one night that I had to go outside and dig a small trench by the truck to reroute the water to try and stop the hemorrhaging coming through the wall. Finished, I threw the shovel under the truck to protect the wood handle.

Of course, I forgot the shovel a couple of days later when I left to get supplies. Up the driveway in reverse, stopping when I heard some horrible grinding noise. Of course, I thought something major had broken down on our 18 year old tired mule. Rolling back down I parked and looked under the truck. The shovel! The handle had gotten pinned under the mud plate partially ripping it off the truck at a corner. Removing the shovel it was apparent that the plate could not be forced back into place. I tried everything including my jack. The metal was too springy. No matter how much I reformed it, it caught the slope of the driveway as I tried to leave further ripping it off.

I spent the next couple of hours grinding the entire thing off the truck. So much for town. The moral of the story is don't go digging trenches in your birthday suit late at night and forget where you put your shovel. Or better still build a shack that doesn't leak but then it wouldn't be a shack, would it?


When I first saw my friend's house built many years ago I wanted to tear ours down! This for me is island building and living at its finest.


Solid stone walls and handmade Mahogany doors and shutters.




The kitchen area. The doorway and trim are concrete. Talk about attention to detail in reverse. A true islander, no screens, a few fans, with a gas stove and refrig. It's almost too beautiful when you are there. The setting on a ridge top with pano views doesn't hurt nor does the centuries old gravestones from the original families. I could go on and on.


Matthew stayed south. Close call.

Only in the VI...;~)


Finally, finally, finally. The concrete I ordered in early August arrived on October 26. This at the end of 20" of rain over three weeks. The ceiling to the storeroom looks really bad from the continued leaking. I have added a dozen or more support posts, 2x4 joists, and countless patches to the retaining walls. The stairs are not perfect any longer with all the swelling. Termite trails are everywhere. Even in the best of times, I'm a nervous wreck. I have ordered and spread another three yards of gravel where Jeff parks the pump truck so he doesn't repeat getting stuck. Just typing this makes me reach for the Tums.

Could it get worse? Of course it could. It's Patrick and concrete. This Outward Bound/face your fears stuff is a bit much. Here's the latest snafu.

Late in the afternoon on the 25th Jeff calls and says his pump truck is not up to climbing up the mountain. WTF? Not only is he not coming but he also provides the crew I hire to do the pour along with myself and one other, in this case my bud, Starbutt. He says he'll try to find a replacement. The dispatcher from Heavy Materials is now on the line asking what do I want to do. How the fuck do I know. There's only a couple of small pump trucks in the VI. He says he'll help also. If I don't get this pour who knows when I will with the barge situation and the existing backlog. I'm dying.

Jeff calls and says Leo, in retirement, will get back his leased truck and make the pour. I had previously used his nephew who was a nightmare. I'm having a heart attack. I call Leo. He'll be doing the pour. He got rid of his nephew years ago. I call the dispatcher and let him know. Leo says he can provide some crew under the same terms as Jeff.

My heartburn is killing me. Jeff is my crutch during these complicated pours. He understands mono pours, risky as they are. I have had other crews express serious doubts which in turn scares the shit out of me.

Upper stairs

Leo gets lost. He hasn't been on island since the Bordeaux mountain road was graded. Parked by the side of the road, a dump truck passing by asks me if I'm waiting on a pump truck? If so, they are waiting by the side of the road a few miles back at another turn. The good news, I know one of the crew when I find them. The infamous other "Jeff" who screams and yells all the time. Built like an NFL linebacker he now has piercings all over his face. He's happy to see me. He knows he's going to get paid cash!



In what was a huge surprise, Jeff is not the crew boss and he's not screaming. Pierre, a much younger Haitian who has spent time in the Dominican Republic and Martinique, speaking three languages including English, is the lead. I tell him how I want the pour to proceed. Top to bottom pulling the concrete down not up while also addressing my concerns about the state of the forms given the rains.


He's against my outline. They make their case about the pipe, saying the forms can withstand the pummeling they will take with all the standing on them etc. So empathic about what they want they say, as an added bonus I can just watch. It won't even be necessary for me to help. Basically, they like to lay all the pipe out to the furthest point and shorten as they go. I get that but I'm worried about the fragility of the forms, especially the steps. Pierre convinces me that my construction is bulletproof. Flattery gets him everywhere, I say ok. 


Even though everything went according to his plans I still think pulling down is better than shoveling up. Guys in their 30's don't see much of a difference. They will learn. He was right however about the logistics of this job. Getting the pipe back up the hillside was going to be a monster, avoiding all the fresh concrete. Breaking down the pipe is also a lot easier than putting it together. 

All in all, the pour went better than expected until you guessed it, a few shoes dropped.


The first shoe. Pierre, Jeff, Starbutt and I, worked the pour. Another crewman, who's named I'm happy to have forgotten, stood on top of the storeroom and signaled up to Leo on the pump truck when to start and stop. Somehow, we have no idea how, when the final concrete truck was getting in position, he signaled for Leo to pump water through the unattended hose sitting on top of the partially poured retaining wall. Dangerous chaos ensued. By the time Pierre got control of the pipe countless gallons of high pressured water had shot out removing the top of a previously poured wall and dumping itself on top of the stairs going almost all the way to the front door. If you look at all the prior pictures it appears like a whitewash is over all the forms. Large gravel was everywhere. We had to scramble to clean up the mess. It actually wrecked the five steps to the front door. They will have to be redone at a later date. 


The water went everywhere. It got inside the storeroom soaking everything. West Indians pride themselves on screaming, especially Jeff. He witnessed Bronx. Someday I'll probably get myself killed. I dressed the culprit down so far everyone was shocked. And to make it very clear he got paid nothing by me. Yes, it was an accident but he made a fatal mistake in the beginning by saying it was only water. That's when I went off. 




The second shoe. The last truck with six yards showed up almost two hours late. Let's just say I think he pumped a few yards somewhere else or I made a major miscalculation, something I have never done before. Even the crew was shocked. You can see in the picture above how short I was. Only the bumper wall and some of the beam was poured. I was working on the damaged steps when this happened so I did not know it at the time otherwise I would have confronted the driver. By the time I found out he was long gone.



The final shoe, Just as we were finishing cleaning up the mess from the water episode the skies opened up with a deluge. The small wall above shows the damage. Those snap ties are supposed to be under a couple inches of concrete. A slurry of concrete went down the shute depositing itself on the bottom steps further damaging them. The surface of the steps are all pockmarked. It turns out to be not a bad thing but I didn't know it at the time. The steps are naturally non slip now. A very good thing. The lower landing has some problems where all the fine concrete deposited itself.





This yacht has plied our waters.


Say goodbye to the shack. My 12'x12' man cave is being renovated. As George Jefferson used to sing, we're moving on up!

10'x14' footprint, bath on the right, kitchen on the left

I spent the last few days of October in a fetal position trying to recover. The stress and adrenalin of the last seven months, the barges, the concrete pours, the rains, the work, and all the episodes I choose not to include here left me in a heap. I went in for beach therapy.Very affordable. It only takes a couple of days.

Now what? My flight doesn't leave for three weeks. Originally I had planned on spending this time taking down all the forms, cleaning out the house and moving everything into the storeroom. With the roof not poured and leaking now worse than ever, I decided to start on the shack expansion which had been planned much later in the new year--in fact, after the house was done.


The central idea is to connect it to the existing structure. A 10'x14' post and beam room which would be a small kitchen and bath. Tiny houses rule!


Kitchen window. All sizes subject to change in this post and beam.



The monster rains continued. Another 10 inches. On the positive side, I now have steps from the gravel parking area all the way to the front door of the house and a sidewalk to the shack. The days of slipping and sliding in mud are over. 

Despite the rains, it has been a good year, hurricane-wise. Nothing got close. Drained the cisterns once again of about four feet of water, hugged Lizzy goodbye, and fled to the airport. I was running on empty, fumes actually.


Miami never looked so good!



Thursday, September 08, 2016

The scary part

1960's

The traffic nightmare keeps getting worse. Stateside peeps think rush hour. Here, we think how many barges are running. Four is perfection, three is doable, two is hellish, and one is not even conceivable, yet here we are. 



The minor miracle is getting my concrete pour on June 13. Rarely am I that lucky. I'm still not going to escape this current snafu. Besides making monthly trips to St Thomas for major foodstuffs/Home Depot/Kmart, I make use of MSI for most of my building materials delivered once a week to their yard on St John. The delivery charge is 10% of the total bill. I can't say enough about Keith who runs the operation. The bulk of my purchases are rebar and lumber.

The savings and convenience can't be matched. Furthermore, I don't have to traverse St Thomas with my truck loaded down. Better still, the yard is always open so I can pick everything up on my time, making multiple trips if need be. Not only is it always open, there's no one there. Think about that. It's all on an honor system. It's a beautiful thing. Todd's lumber yard in Coral Bay is the same. Imagine pulling into a lumber yard after hours, loading up your truck, filling out a slip and dropping it into a box, receiving an email confirm, and paying him the next time you see him.

Once you get used to this, there's no going back.


ZoZo's restaurant new location at Caneel.


A buddy, Greg, who came down from SF with his children to go sailing out of Tortola. Damn, this job is giving me gray hair. They came down with enough people to make a flotilla. I forget how many rental yachts they had. They usually do Hawaii. I told him he was nuts doing a red-eye etc to come all this way for a week. He jumped over to Caneel for several days at the end of the sailing. I gave him the quickie tour. He saw the shack! He's another stock jockey.


Some more of the ruins at Caneel Bay.


First things first. We finished the roof and sided the outhouse. I still had a roll of Tyvek left over from the house. What a surprise. It makes a great temporary cover on the roof. Much more durable than tarps and it seems like it will last longer than peel and stick while it stays exposed. With so many other things to do, I have no idea when I will get around to putting a final roof on. Unlike construction stateside the treated plywood can go a long time with nothing on it. The Tyvek makes it especially durable. Ryan put it up in a heartbeat. I wish I had figured this out earlier.


The Smart siding had been stored under the shack. Another product that is very stout showing no ill effects from having sat for almost ten years. As advertised, it proved to be termite proof. They try but the borax treatment puts a stop to it.


A grim reality, goats falling prey to semi-domesticated dogs that get blood lust. They just kill, they don't eat. This was just one of twenty that littered the mountainside. They were Rupert's goats. He asked me to drag them off the road and toss them down the hillside. Weeks later, I saw two of the dogs involved. We were sitting on the porch when the wild goat herd, that I have previously posted pics of, ran by at full speed on both sides of the house. WTF. They usually eat their way past our place taking a few hours with a little lounge time on the patios. About ten minutes later, two very large pit mixes came through stopping right below the porch. Drenched, tongues hanging out, panting and wild-eyed. They ignored my screaming and throwing things at them. We even got nervous and jumped up and closed the upper patio doors. After running around frantically they picked up the trail and took off again. Thirty minutes later they returned and repeated the search. It seems the wild goats gave them the slip. A few weeks later I spotted where one of the dogs lived and notified Rupert. He already knew.


Every commute has its traffic report, accidents and the like. These pics are ours.

On the bottom




Sea Tow saves the day, every day.


Now the hard work begins. The stairs. Will my made up plans work?


The upper stairs take shape. It seems I always start with the easiest job first. Having the wall of the storeroom as our guide definitely makes these steps easier than the lower still to come. We literally drew the rise and thread on the wall with a magic marker to scope out the stairs all the way to the top. I made the steps 56" wide, nothing to do with Roman chariots, but I had the pre cut boards above from the steps I poured years before on the side of the house. All treated lumber so they can withstand being up for a long time if need be. 


Next, build the retaining wall and put the risers in. The almost completed wall without all the support 2x4's inserted. The steps are literally pinning the wall to the hillside. I have no intention of removing the backside plywood. It will rot in place and later backfill itself over time. The final step is cutting out the step pattern on the wall with a Sawzall allowing the concrete to flow filling up the forms and installed rebar. This is how I did the others. If it ain't broke don't fix it. Other than this I have no idea how it is actually done. This can be done by one person if need be. Not fun but it can be done.

The infamous ramp relocated once again.

The dreaded lower steps. I have been putting this off as long as possible. So many costly things can go wrong. Forget the actual monetary cost, it is also the back-breaking labor and the time. Not to mention all the time, agonizing for months thinking about it. I kid you not, I woke up in the middle of the night on many occasions with the same loop running through my subconscious mind. How to start, where to start? Can this be done this way?

In addition, the beginnings of the wall that Thor and I had started, as shown above, had been bugging me for several months. When we did the excavation my "art" was off by several inches not evident at the time. If you look closely at the picture above you can see that the constructed forms are not parallel to the existing retaining wall. What's happening is some blue bitch rock is pinching the future wall inwards such that everytime I walked the ramp I see it. Worse still, the future landing would not be "square" and will be noticeable as you walk down the future stairs. Furthermore, the wall would have to bend back out to get to its original shape. I was not a happy camper. What to do?


To Ryan's chagrin, I decided to tear it down. He thought I was nuts. Was I overworking the masterpiece? Haha. I did have some second thoughts but I knew the bad angle would bug me to the end of my days. I also knew a few days work would solve it if I could come up with a solution. How to get around the rock, square the landing, and not lose too much stair width, etc?


Looks simple on paper but it took me the better part of the evening to draw it out. I got back some of the lost stair width by incorporating the procedure I used on the upper steps. The difference now was I was very nervous. The upper wall was only four feet high vs eight now. The pressure on the bottom of the wall was going to be a lot larger on a back side wall with no 2x4's for support. The mono pour helps however as there is pressure relief to the other side as the concrete oozes out to fill up the stairs and landing. At least that's what I keep telling myself. This should work.


The new wall takes shape. You can see cut out steps on an old piece of plywood I tried using as a template. It didn't work.


Above, the wall is pressed up against the hillside. Typically when you form up walls you need at least two feet of clearance to move about and install supports etc. Actually, by code, you need a whole lot more than that plus it has to be sloped in case there is a cave in. I don't expect anyone to remember but I had one when we were forming up the downstairs of the house. It took me almost five weeks to dig out the mud by hand walking each shovel fill almost the length of the house.



To get around this problem I decided to use the approach above. I already had the Monowi whalers shown above on the left. I'm not sure if it would work on what I wanted to do but I had no choice. The forms would be left to rot in place. The risk was worth the reward. The steps stay wide and I get around the rock without compromising the "look". No risk to Ryan or myself. We simply stand/lean the forms up against the hillside.


Who says you can't curve 3/4" plywood? ;~) I had no idea until we did it. The wall is bending around the rock that we couldn't break up with our commercial jackhammer. 


The lower wall meets the upper. If everything scopes out there will be a landing where the cement blocks are. We won't know until we draw the steps on the wall and find out what we have.


The wall is basically done waiting for 2x4's. Everything has to be tarped. The rains are causing mini mudslides entailing tedious shovel work and pain in the ass slipping and sliding. The tarps have helped. 


Miracle of miracles. I didn't get the 12" tread I wanted but the landings and step count were perfect with a little curve thrown in.


August 15, no turning back now! Bad news. With the barge situation and subsequent job backups, I'm told at least a month depending on the barges.



The last steps to the patio. The dirt line on the walls was caused by the earth we threw there when Thor dug out the future landing. Because of the distance to the front door columns, I am limited to the number of steps off the patio. Believe it or not that relationship played into all the steps up to the storeroom. The height and size of the landing determined all the steps to come.

While Ryan was out partying for a couple of days, he has a girlfriend now, I removed all the fill separating the rock from the dirt. I used the rock to backfill the retaining wall giving it, and my brain, some comfort. There is no way we could suffer a blowout against the hillside now.


They look rectangular at first glance but they are curved at the corner.



I still can't believe we pulled it off. I still have to put in all the rebar for the steps joining them to the wall. The steps act as the wall's footings all locked into the existing retaining walls. It will take a major earthquake to damage this. Never say never but this is as close as I think you can get. I have seen work done the standard way that gets jumbled with some stiff tremblors. Who hasn't seen leaning walls and separated and cracked joints on steps?

My goal is to have all this work last well over one hundred years.Two hundred sounds nice, new ruins! I'm hoping the effort to tear it down will be so expensive no one would think to do it. Haha. How nuts am I? I plan on publishing this blog in hard copy so that it goes with the property. I have always wished there was a similar record of everywhere I have lived. I love history, no matter how trivial. Spock's mind meld would be a power I would want. Put my hand on a wall and see and feel everyone that has lived there. At my age, I'm not kidding myself. Someone other than me is going to live in this house longer than us. If they don't appreciate this blog, fuck'em. Maybe the owner after them will! It's dedicated to that person(s). Meanwhile, I have a personal record as I lose my memory---which has already happened!   ;~)



On a sad note. Frank Quan has passed.
http://www.marinij.com/article/NO/20160819/NEWS/160819805

For more than fifteen years this was our go to beach, even after we moved into the city. It was also a great winter beach. Temps at the very end of the rocks could reach the high 60's, low 70's. 



If you were lucky they would be open. Of course, they served bay shrimp! With a small museum, a couple of shipwrecks, and a view to die for it is everything you could ask for. He got to live his whole life on that beach.


It doesn't get any better than this. Thank you, Mr. Quan.